China Hot selling OEM Custom CNC Machining Nylon Helical Bevel Worm Oval Wheel Bevel Making Small Spur Plastic Gear with high quality

Product Description

 

Product Description

CNC Machining Finishes

Plastic Materials

Metal CNC Machining Materials

Standard (As-Milled)

ABS

CNC Machining Aluminum Alloys

Bead Blast

Acrylic

CNC Machining Copper Alloys

Tumbled

Delrin (Acetal)

CNC Machining Bronze Alloys

Anodized (Type II Or Type III)

Garolite

CNC Machining Brass Alloys

Titanium Anodize

HDPE

CNC Machining Stainless Steel Alloys

PTFE Impregnated Hard Anodize

Nylon 6/6

CNC Machining Steel Alloys

Chem Film (Chromate Conversion Coating)

PC (Polycarbonate)

CNC Machining Titanium Alloys

Passivation

PEEK

CNC Machining Zinc Alloys

Powder Coat

Polypropylene

 

Electropolishing

PTFE

 

Electroless Nickel Plating

UHMW PE

 

Silver Plating

PVC

 

Gold Plating

ULTEM

 

Zinc Plating

 

 

 

Detailed Photos

 

Company Profile


HangZhou Hangjia Metal Technology Limited

We are a supplier specializing in hardware customized machining metal parts manufacturing services established in June 2014 with a factory covering an area of 2,100 square feet. The company has strong technical force, perfect quality system, with CNC computerized lathe, automatic lathe, drilling machine, CNC turning and milling composite machine, precision engraving machine and other types of machining equipment and advanced testing equipment, which engineering technology and management personnel, and passed the certification of ISO9001-2015 quality system in 2017.

In line with the principle of honesty and trustworthiness, our company strictly controls the quality of products and processes, so as to free you from worries. In addition, we also provide sheet metal processing, stamping, bending, laser cutting and injection molding. We can provide one-stop service to complete your whole project. We absolutely provide our customers with the highest quality and on-time delivery.

 

Our Advantages

Hangjia Quality Promise

 

★ 15 days is on approval 365 days is replaceable

★ ISO 9001 certified, AS 9100 &ISO 13485 compliant

★ Material certifications available
★ Inspection reports included with every order
★ Quality guaranteed. lf a part is not made to spec, we’ll make it right.

 

Metal, PEEK AND ULTEM

Other Plastic

Linear Dimension

+/-0.01mm 

+/-0.0003incn

+/-0.05mm 

+/-0.002incn

Hole Diameters(Not Reamed)

+/-0.008mm

 +/-0.0003incn

+/-0.05mm

+/-0.002incn

Shaft Diameters

+/-0.004mm 

+/-0.00016incn

+/-0.05mm 

+/-0.002incn

Inspections:
3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, Dial gaues,Thread and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness testers, etc. ( Detection accuracy to 0.001 millimetre )

 

FAQ

Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can
pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is
preferred.

Q5: How to deliver the goods?A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 5,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with
dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?
A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won’t release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the
machining progress.

Q11: If you make poor quality goods, will you refund?
A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are
satisfied.

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After-sales Service: Spare Parts
Warranty: 1 Year, Free Spare Parts
Condition: New
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

What are the potential challenges in designing and manufacturing bevel gears?

Designing and manufacturing bevel gears can present several challenges due to their complex geometry, load requirements, and manufacturing processes. Here’s a detailed explanation of the potential challenges:

When it comes to designing and manufacturing bevel gears, the following challenges may arise:

  • Complex Geometry: Bevel gears have intricate geometry with non-parallel and intersecting tooth profiles. Designing bevel gears requires a thorough understanding of gear theory, tooth engagement, and load distribution. The complex geometry poses challenges in determining the optimal tooth profile, tooth contact pattern, and gear ratios for the specific application.
  • Load Analysis and Distribution: Determining the correct load analysis and distribution is crucial to ensure the gears can handle the anticipated forces and torques. Bevel gears often encounter varying loads, including radial loads, axial loads, and bending moments. Accurately predicting and distributing these loads across the gear teeth is essential for achieving proper gear strength, minimizing wear, and preventing premature failure.
  • Manufacturing Precision: Bevel gears require high manufacturing precision to ensure smooth operation, minimal backlash, and efficient power transmission. Achieving the required precision in gear manufacturing involves precise machining, grinding, and heat treatment processes. The complex geometry of bevel gears adds to the manufacturing complexity, necessitating specialized equipment and skilled operators.
  • Alignment Challenges: Proper alignment of bevel gears is critical for optimal performance and longevity. Achieving accurate alignment can be challenging due to the non-parallel shafts and intricate tooth profiles. Misalignment can lead to increased noise, vibration, and premature wear. Design considerations for alignment, as well as careful assembly and alignment procedures during manufacturing, are necessary to address this challenge.
  • Lubrication and Cooling: Bevel gears require effective lubrication to minimize friction, wear, and heat generation. Ensuring proper lubrication and cooling can be challenging due to the unique shape of bevel gears and the limited space available for lubricant circulation. Designing appropriate lubrication systems, selecting suitable lubricants, and considering heat dissipation methods are essential for maintaining optimal gear performance and preventing overheating.
  • Quality Control: Maintaining consistent quality during the manufacturing process is crucial for reliable bevel gears. Implementing robust quality control measures, including dimensional inspections, surface quality assessments, and gear testing, helps ensure that the manufactured gears meet the specified requirements. Consistency in gear quality is essential to minimize variations in performance and to ensure accurate gear meshing and load distribution.

Addressing these challenges requires a combination of engineering expertise, advanced manufacturing techniques, and quality control processes. Collaborating with experienced gear designers, employing state-of-the-art manufacturing technologies, and conducting thorough testing and analysis can help overcome these challenges and produce high-quality bevel gears that meet the performance and durability requirements of the intended application.

bevel gear

Are there different types of bevel gears available?

Yes, there are different types of bevel gears available to suit various applications and requirements. Here’s a detailed explanation of the different types of bevel gears:

  • Straight Bevel Gears: Straight bevel gears are the most basic type of bevel gears. They have straight-cut teeth that are machined on the cone-shaped surface of the gears. The teeth of straight bevel gears are parallel to the gear axis and intersect at a 90-degree angle. These gears are commonly used when the intersecting shafts need to transmit rotational motion at a right angle.
  • Spiral Bevel Gears: Spiral bevel gears are designed with curved teeth that are machined on the cone-shaped surface of the gears. The teeth of spiral bevel gears are cut in a spiral pattern, gradually curving along the gear surface. This spiral tooth geometry provides several advantages over straight bevel gears, including smoother engagement, reduced noise and vibration, and higher load-carrying capacity. Spiral bevel gears are commonly used in applications that require smooth and quiet operation, such as automotive rear axle drives, machine tools, and industrial machinery.
  • Hypoid Bevel Gears: Hypoid bevel gears are similar to spiral bevel gears but have offset axes. The axes of hypoid bevel gears do not intersect and are non-parallel, allowing them to transmit rotational motion between shafts that are not in a straight line. Hypoid bevel gears are commonly used in applications where space constraints or specific shaft arrangements require a change in direction and torque transmission. They are often found in automotive drivetrains, power tools, and heavy machinery.
  • Straight and Spiral Zerol Bevel Gears: Zerol bevel gears are similar to their straight and spiral counterparts but have a unique tooth profile. The teeth of zerol bevel gears are curved, similar to spiral bevel gears, but with a smaller spiral angle. This results in a tooth profile that is closer to a straight bevel gear. Straight and spiral zerol bevel gears provide a combination of the advantages of both straight and spiral bevel gears, including smoother engagement, reduced noise, and higher load-carrying capacity.
  • Straight and Spiral Miter Gears: Miter gears, also known as mitre gears, are a special type of bevel gears that have equal numbers of teeth and intersect at a 90-degree angle. They are often used when rotational motion needs to be transmitted at a right angle without a change in direction. Miter gears can be either straight or spiral, depending on the tooth geometry.

These are the commonly used types of bevel gears. Each type has its own advantages and applications. The selection of the appropriate type of bevel gear depends on factors such as the required angle of transmission, load capacity, noise and vibration considerations, and the specific requirements of the application.

In summary, different types of bevel gears, including straight bevel gears, spiral bevel gears, hypoid bevel gears, straight and spiral zerol bevel gears, and straight and spiral miter gears, are available to suit various applications and accommodate different shaft arrangements.

China Hot selling OEM Custom CNC Machining Nylon Helical Bevel Worm Oval Wheel Bevel Making Small Spur Plastic Gear with high qualityChina Hot selling OEM Custom CNC Machining Nylon Helical Bevel Worm Oval Wheel Bevel Making Small Spur Plastic Gear with high quality
editor by CX 2024-04-04